Blown Film Machine

A: Our machines use 3 key technologies:

• Servo motor control: Precise speed regulation for consistent thickness (±1-3% tolerance)
• Auto-air ring: Adjusts cooling air flow to prevent film bubble instability
• PLC control system: Stores 100+ production recipes for repeatable qualityCompared to competitors, our film has 15% higher transverse strength and 10% better thickness uniformity.  Contact us view third-party test data for verification.

A: Yes, we offer 3 training tiers:

1. Basic : Remote video training on startup, parameter setting, and shutdown
2. Standard : 3-day onsite training (operation + basic troubleshooting)
3. Advanced : 5-day training including film quality optimization and die maintenance. 

A: Basic requirements:

• Space: 8m×5m (medium model) to 15m×8m (industrial model) + material storage
• Power: 380V three-phase (50/60Hz), 50-200kW (varies by model)
• Environment: Temperature 15-35°C, ventilation system (to remove fumes)
• Utilities: Water supply (for cooling system), compressed air (0.6MPa) Download the factory preparation checklist to ensure compatibility.

A: For domestic orders:

• Payment: 30% deposit, 70% before shipment (bank transfer/credit card)
• Delivery: 15-20 days for standard models

For international orders:

• Payment: T/T (30% deposit, 70% against B/L), L/C at sight
• Delivery: By sea (30-45 days to major ports) or air (7-10 days for small models)We can arrange door-to-door delivery (DDP) for an extra fee. 

A: Our price includes:

• Main machine (extruder, die head, cooling system, haul-off unit)
• Standard accessories: 1 set of screws, 2 screen packs, operation manual (EN/CN)
• Free remote training (2 sessions, 3 hours total)
• 1-year warranty for core components. onsite installation: Customer provides travel and accommodation expenses.

A: Yes, customization options include:

• Film width extension (up to 5000mm for special orders)
• Multi-layer co-extrusion (2-7 layers) for barrier films
• Auto-winding systems (single/double station) for continuous production
• Online thickness measurement and auto-adjustment
• Integration with printing or slitting machinesCustom projects require 6-10 weeks. 

A: Focus on 4 key factors:

1. Film width: Match the machine’s maximum width to your target product (e.g., 1000mm machine for 800mm films)
2. Material type: Standard models for PE; special screws for biodegradable materials
3. Production volume: Calculate monthly 需求 (kg) and choose a machine with 10-20% extra capacity
4. Energy efficiency: Industrial models have inverter motors (30% energy savings vs. standard motors) Take our 2-minute assessment for personalized model recommendations.

A: The machine works with:

• Virgin granules: LDPE, LLDPE, HDPE (MFI 0.5-10 g/10min)
• Recycled materials: Up to 30-50% recycled PE granules (depending on purity)
• Additives: Color masterbatches, anti-UV agents, anti-blocking agents (mixed in advance)
• Special materials: Biodegradable resin blends (requires screw modification).We recommend material moisture content <0.05%—follow our raw material drying guide to avoid film defects.

A: Capacity depends on model and film specifications:

• Small lab-scale model: 50-150 kg/day (film width 300-600mm)
• Medium commercial model: 200-500 kg/day (film width 600-1200mm)
• Large industrial model: 800-2000 kg/day (film width 1200-3000mm)Thinner films (0.01-0.03mm) yield higher output than thick films (0.1-0.5mm). 

Our Blown Film Machines can produce various plastic films, including LDPE (Low-Density Polyethylene), LLDPE (Linear Low-Density Polyethylene), HDPE (High-Density Polyethylene), and blends of these materials. They’re suitable for agricultural films, packaging films, shopping bag films, stretch films, and industrial protective films. Special configurations can handle biodegradable materials (PBAT/PLA) or barrier films (with EVOH layers). 

A: Yes, our machines comply with:

• CE (EU) and OSHA (USA) safety standards (emergency stops, safety guards)
• ISO 14001 environmental management (low noise, energy efficiency)
• REACH and RoHS compliance (no hazardous materials)
• Energy Star certification for industrial models (15% more efficient than standard)We provide all necessary certificates for factory audits. Contact us to request relevant documents.

A: Most machines (≤5 years old) can be upgraded:

• Convert single-layer to 3-layer co-extrusion.
• Add auto-thickness control system.
• Upgrade to energy-saving inverter motor.
• Install online printing unit: Our engineers will first assess your machine’s compatibility via video inspection.Inquire about upgrade feasibility with your machine serial number.

A: Common causes and solutions:

• Screw/barrel wear: Reduces plasticizing efficiency—measure clearance (replace if >0.3mm)
• Clogged filters: Increases pressure—replace screen packs more frequently
• Heater inefficiency: Damaged heater bands cause uneven heating—test with infrared thermometer
• Motor issues: Aging motor increases energy use—check for abnormal noise/vibration.

A: We support global clients through:

• Multilingual technical team (English, Spanish, German, French, Arabic)
• Local service partners in 25+ countries (onsite repair within 48 hours)
• Online diagnostic system (upload production data for remote analysis)
• Spare parts warehouses in Rotterdam, Houston, and Shanghai (3-5 day delivery).

A: Our 12-month warranty includes:

• Free replacement of defective components (screw, gearbox, motor, PLC)
• Unlimited remote technical support (24/7)
• Free shipping for warranty partsExclusions: Wear parts (screen packs, heater bands), damage from improper operation, or use of unqualified materials. Contact us for full warranty details.

A: Troubleshooting common issues:

• Bubbles in film: Check material drying (moisture >0.05% causes bubbles) or replace screen pack
• Uneven thickness: Adjust air ring settings or check haul-off speed synchronization
• Film breakage: Reduce extrusion speed, increase cooling, or check for die lip damageFor persistent issues, submit photos of defects for our technicians to diagnose.

A: Key wearing parts and lifespans:

• Screw and barrel: 12-18 months (depending on material abrasiveness)
• Heater bands: 8-12 months
• Die lip seals: 6-8 months
• Gearbox oil: Replace every 3 months
• Screen packs: Replace after 8-12 hours of production (depending on material purity)We offer a "maintenance kit" with all critical parts at 10% discount. 

A: Daily maintenance (10-15 minutes):

• Check temperature zones (ensure they match set values)
• Clean die lip (remove carbon deposits with copper scraper)
• Inspect cooling water flow and pressure

Weekly maintenance (1 hour):

• Lubricate gearbox (using specified oil grade)
• Check screw and barrel for wear (via inspection hole)
• Clean air filters in the cooling system

Monthly maintenance:

• Calibrate thickness gauge (if equipped)
• Inspect heater bands for damage, Get your reliable solution and quote now!

A: The machine is designed for ease of use with:

• Touchscreen HMI with recipe storage (one-click recall for standard films)
• Automatic parameter suggestions based on material type and film thickness
• Visual alarms with troubleshooting guidanceNo specialized skills needed—operators with basic mechanical knowledge can master it after 2-3 days of training.